From traceability and quality management to IIoT integration and energy monitoring — everything you need to bring Industry 4.0 to your shop floor.
Track the complete journey of every product and component — from raw material receipt through every process step to dispatch. Know exactly what went into every finished product, which machine processed it, which operator handled it, and when. Essential for recall management, customer complaints, and regulatory compliance.
Interactive, multimedia work instructions displayed at operator stations. Replace outdated paper manuals with step-by-step visual guides that include photos, videos, and annotations. Ensure every operator follows the same process, reduce training time for new staff, and eliminate errors from reading outdated documents.
Visual step-by-step guidance for complex assembly operations. Built-in poka-yoke prevents operators from skipping steps or using wrong components. Each step is validated before the system allows moving to the next — ensuring first-pass quality and eliminating assembly errors that lead to rework and warranty claims.
Replace paper-based quality inspection forms with digital checksheets that auto-validate entries against specifications. Inspectors select parameters, enter readings, and the system instantly flags out-of-spec values. All data is stored digitally for trend analysis, audit trails, and compliance reporting — no more lost paper forms.
Monitor and control Critical-to-Process parameters in real-time. CTP parameters are process variables (temperature, pressure, speed, feed rate) that directly impact product quality. The system continuously tracks these parameters, alerts when they drift out of specification, and logs all data for process capability analysis.
Critical-to-Quality parameters are product characteristics that must meet specifications for the customer. This system monitors CTQ parameters with Statistical Process Control (SPC) charts, calculates Cp/Cpk indices, and triggers automated alerts when quality drifts. Ensure zero-defect manufacturing with data-driven quality control.
Monitor electricity, gas, water, and compressed air consumption across your entire factory in real-time. Identify energy waste, track consumption patterns by machine, line, or shift, and generate cost analytics. Supports sustainability reporting and helps reduce your factory's carbon footprint while cutting operational costs.
Automatically detect and capture every machine downtime event — no more relying on operators to remember and manually log stoppages. The system categorizes downtime by reason codes (breakdown, changeover, no material, etc.), calculates MTBF and MTTR, and generates Pareto charts to focus improvement efforts on the biggest losses.
Industrial Internet of Things integration that connects your existing PLCs, sensors, HMIs, and machines to our platform. We work with all major PLC brands (Siemens, Allen Bradley, Mitsubishi, Delta, etc.) and support protocols like Modbus, OPC-UA, and MQTT. No rip-and-replace required — we integrate with what you already have.
Deploy FactoryOS wherever your organization feels comfortable. Choose cloud for easy access from anywhere with zero infrastructure maintenance, or on-premise for complete data sovereignty and compliance with internal IT policies. Both options deliver the same powerful feature set — you choose the deployment model that fits your needs.
We don't force your manufacturing processes into a rigid software structure. Instead, we tailor every deployment to match your specific workflows, terminology, reporting formats, and approval hierarchies. Whether you're a die-casting plant, an automotive Tier-1, or an appliance assembly line — we customize the platform to fit like a glove.
Track every tool in your factory from procurement to disposal. Monitor tool usage, schedule calibrations, track maintenance history, and plan replacements proactively. Know exactly which tools are on which machines, their remaining life, and when they need service — preventing both unexpected breakdowns and unnecessary early replacements.
Don't just get software — get a complete traceability implementation managed by our expert team. We handle everything from initial assessment, barcode/RFID strategy, label design, scanner selection, station layout planning, software configuration, operator training, and go-live support. A turnkey solution that gets you compliant and operational quickly.
See results within weeks. Most customers report 15-30% OEE improvement in the first quarter.
Tailored to your manufacturing process. We adapt to your workflows, not the other way around.
Intuitive interface designed for operators. Minimal training. Works on tablets, phones & desktops.
Start with 2 machines, scale to 2,000. Our architecture grows alongside your factory.
Start your free trial today or talk to our team for a personalized demo tailored to your specific manufacturing processes.