13 powerful solutions to digitize your shop floor — from traceability and quality management to IIoT and energy monitoring. Built for Indian manufacturers who demand flexibility.
From the shop floor to the board room — everything you need to digitize, monitor, and continuously improve your manufacturing operations.
Track origin, process, and destination of every product and component end-to-end — from raw material receipt through production to dispatch.
Interactive multimedia work instructions at operator stations. Replace paper SOPs with step-by-step visual guides and video tutorials.
Visual step-by-step guidance for complex assembly operations with poka-yoke integration to prevent errors and ensure consistency.
Replace manual paper inspection forms with digital quality checksheets. Capture data in real-time with auto-validation and alerts.
Online Critical-to-Process parameter monitoring. Ensure every process parameter stays within specification with real-time alerts.
Online Critical-to-Quality tracking with SPC charts, Cp/Cpk analysis, automated out-of-spec alerts and compliance reporting.
Monitor and optimize energy consumption across your entire factory. Real-time energy data, cost analysis and sustainability reporting.
Automatic digital capture and categorization of every downtime event. Pareto analysis and MTBF/MTTR calculations for root cause elimination.
Industrial IoT integration with PLCs, sensors, HMIs and machines. Real-time data acquisition directly from your shop floor equipment.
Deploy wherever you prefer — cloud for accessibility or on-premise for full data control. Same powerful features, your choice of infrastructure.
No one-size-fits-all. We customize every deployment to your specific manufacturing processes, workflows and reporting requirements.
Full tool lifecycle management — track usage, calibration schedules, maintenance history and replacement planning across all your lines.
End-to-end traceability implementation as a managed service. From assessment and planning to barcode/RFID deployment and go-live support.
No manual data entry. No shift-end reports. FactoryOS captures machine data in real time via our IIoT gateway and shows it live on any screen across your organisation.
Our IIoT gateway plugs into any PLC, sensor, or legacy machine. No rewiring, no downtime during setup.
Cycle times, temperatures, vibration, energy — all captured and transmitted in under a second.
Data lands on enterprise-grade infrastructure. Validated, stored, and available anywhere, instantly.
Operators see it on the floor. Managers see it on their phones. Everyone acts faster.
We don't force your processes into our software. We tailor our platform to fit your specific workflows — because every factory is different.
Custom workflows, parameters, and reports built around how your factory actually operates.
Full flexibility. Same powerful features whether deployed on cloud or inside your own data center.
Integrates with existing PLCs, sensors, HMIs and machines. No rip-and-replace required.
Customers report 15-30% OEE improvement within the first quarter of deployment.
From automotive OEMs to FMCG plants, FactoryOS adapts to your specific manufacturing processes and compliance requirements.
Tier-1 & Tier-2 suppliers
Consumer electronics
Fast-moving goods
PCB & Assembly
GMP compliant
Metal fabrication
“With FactoryOS, I can quickly take the right decisions with automated data and reports. I can keep an eye on what is happening even from home. A big thumbs up!”
“FactoryOS is a game changer. It reduced our unnecessary paperwork and managed our time & efforts on analysis and CAPA rather than data collection.”
“Going from spreadsheets to real-time dashboards improved our OEE by 22% in the first quarter. The ROI was immediate.”
Start with a 14-day free trial. No credit card required. Experience the power of Industry 4.0 on your shop floor.