Zipybills

Product Brochure · 2025

FactoryOS

Digitalise Your Factory Floor. Measure What Matters. Scale Without Limits.

13+

Solution Modules

Industries Served

IIoT

Hardware Ready

factoryos.zipybills.comcontact@factoryos.in+91 98912 41863

Who We Are

Built for Indian Manufacturing

Zipybills builds FactoryOS — a unified platform bringing real-time visibility, quality control, and digital operations to factory floors of all sizes. From automotive ancillaries to FMCG lines, we help manufacturers reduce waste, eliminate paper, and compete globally.

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Industry Focus

Automotive, Electronics, FMCG, Pharma

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Made for India

Designed for Indian workflows & scale

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Cloud & On-Premise

Zipybills cloud or your own servers

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IIoT Ready

Connects to PLCs, sensors, MES/ERP

Industries Served

Trusted Across Sectors

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Automotive & Ancillary

Traceability, CTQ, APQP quality checksheets

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Precision Engineering

Tool management, downtime, dimension tracking

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Pharmaceuticals

Batch traceability, GMP checksheets, audit trails

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Electronics Assembly

Guided assembly, defect capture, work instructions

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FMCG & Packaging

Line speed monitoring, waste tracking, OEE

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Metal Fabrication

Energy monitoring, machine uptime, production logs

☁️ Cloud (SaaS)

Start in minutes. Secure Indian cloud. Auto-updates, zero maintenance.

🏢 On-Premise

Deploy on your own servers. Full data sovereignty, no external dependencies.

Our Solutions

13 Modules. One Platform.

🔍 Traceability

End-to-end part and batch traceability — from raw material to finished goods. Instant recall and audit trail.

📋 Digital Work Instructions

Replace paper SOPs with interactive, multimedia work instructions delivered to operator touchscreens.

🔧 Guided Assembly

Step-by-step visual guidance with error-proofing — reduce operator errors and improve first-time quality.

✅ Digital Checksheets

Replace paper inspection sheets with dynamic digital forms. Auto-escalate failures to supervisors.

📐 CTP Management

Define and monitor Critical-to-Process parameters. Alert operators when values go out of control.

🎯 CTQ Management

Track Critical-to-Quality characteristics at every step. Statistical process control built-in.

⚡ Energy Management

Monitor machine-level energy consumption. Identify idle draw, reduce utility costs, hit sustainability targets.

📉 Digital Downtime Log Books

Capture downtime events in real time with category, duration, and root cause. Replace paper shift logs forever.

📡 IIoT Solutions

Connect legacy machines and new PLCs via our IIoT gateway. No hardware changes needed in most cases.

☁️ Cloud & On-Premise Deployment

Run FactoryOS on Zipybills cloud or inside your own network. Full flexibility, same features.

🛠️ Dedicated Tailored Fit

Our team configures FactoryOS specifically for your products, workflows, and reporting requirements.

🔩 Tools Management

Track tool life, calibration schedules, and maintenance due dates. Prevent unplanned breakdowns.

🏷️ Traceability Implementation

Barcode and QR-based traceability implementation service — hardware, software, and process setup included.

Why FactoryOS

Results That Speak for Themselves

30%

OEE Improvement

Within 90 days of go-live

60%

Less Paper Reports

Fully digital operations

4×

Faster Defect Detection

Real-time vs end-of-shift

No-code config — go live in days, not months

Offline-first mobile app — works without internet

Role-based access for operators, supervisors & management

Real-time alerts via WhatsApp, email & in-app

Full data ownership — export everything anytime

SOC 2 aligned security, AES-256 encryption at rest

🚀 Free to Get Started

No upfront cost. No per-seat surprises. We configure FactoryOS for your specific factory and workflows — you only commit when you're ready.

✓ Free pilot deployment

✓ No credit card required

✓ Dedicated onboarding

Reach us at contact@factoryos.in to begin your free pilot today

Zipybills

Ready to Digitise Your Factory?

Start your free 14-day trial or book a personalised demo. Our team will onboard your first factory in under 5 minutes.

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Website

factoryos.zipybills.com

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contact@factoryos.in

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Phone / WhatsApp

+91 98912 41863

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Alternate Phone

+91 98115 64873

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Location

India