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Z
Zipybills
Product Brochure · 2025

FactoryOS

Digitalise Your Factory Floor. Measure What Matters. Scale Without Limits.

13+
Solution Modules
4+
Industries Targeted
IIoT
Hardware Ready
www.factoryos.zipybills.com · contact@factoryos.in · +91 87919 92976
Who We Are

Built for Indian Manufacturing

Zipybills is a manufacturing technology company headquartered in India. We build FactoryOS — a unified platform that brings real-time visibility, quality control, and digital operations to factory floors of all sizes.

From automotive ancillaries and precision engineering shops to FMCG and electronics assembly lines, FactoryOS helps manufacturers reduce waste, eliminate paper-based processes, and compete in the global market.

🏭
Industry Focus
Automotive, Electronics, FMCG, Precision Engineering, Pharma
🇮🇳
Made for India
Designed for Indian factory workflows, regulations, and scale
☁️
Cloud & On-Premise
Deploy on Zipybills cloud or your own private servers
🔌
IIoT Ready
Connects to PLCs, sensors, and existing MES/ERP systems
Our Solutions

13 Modules. One Platform.

01
🔍 Traceability
End-to-end part and batch traceability — from raw material to finished goods. Instant recall and audit trail.
02
📋 Digital Work Instructions
Replace paper SOPs with interactive, multimedia work instructions delivered to operator touchscreens.
03
🔧 Guided Assembly
Step-by-step visual guidance with error-proofing — reduce operator errors and improve first-time quality.
04
✅ Digital Checksheets
Replace paper inspection sheets with dynamic digital forms. Auto-escalate failures to supervisors.
05
📐 CTP Management
Define and monitor Critical-to-Process parameters. Alert operators when values go out of control.
06
🎯 CTQ Management
Track Critical-to-Quality characteristics at every step. Statistical process control built-in.
Our Solutions (continued)

Covering Every Corner of Your Factory

07
⚡ Energy Management
Monitor machine-level energy consumption. Identify idle draw, reduce utility costs, hit sustainability targets.
08
📉 Digital Downtime Log Books
Capture downtime events in real time with category, duration, and root cause. Replace paper shift logs forever.
09
📡 IIoT Solutions
Connect legacy machines and new PLCs via our IIoT gateway. No hardware changes needed in most cases.
10
☁️ Cloud & On-Premise Deployment
Run FactoryOS on Zipybills cloud or inside your own network. Full flexibility, same features.
11
🛠️ Dedicated Tailored Fit
Our team configures FactoryOS specifically for your products, workflows, and reporting requirements.
12
🔩 Tools Management
Track tool life, calibration schedules, and maintenance due dates. Prevent unplanned breakdowns.
13
🏷️ Traceability Implementation
Barcode and QR-based traceability implementation service — hardware, software, and process setup included.
Why FactoryOS

Results That Speak for Themselves

30%
Average OEE Improvement
Achieved within 90 days of going live
60%
Reduction in Paper Reports
Fully digital operations, zero lost data
4×
Faster Defect Detection
Real-time alerts vs end-of-shift reports
No-code configuration — go live in days, not months
Multi-tenant: manage multiple factories from one dashboard
Role-based access for operators, supervisors & management
Offline-first mobile app — works without internet on the floor
Real-time alerts via WhatsApp, email and in-app notifications
Dedicated onboarding and support team for every customer
Full data ownership — export everything at any time
SOC 2 aligned security with AES-256 encryption at rest
Industries

Trusted Across Industries

🚗
Automotive & Ancillary
Traceability, CTQ, APQP-aligned quality checksheets
⚙️
Precision Engineering
Tool management, downtime logs, dimension tracking
💊
Pharmaceuticals
Batch traceability, GMP checksheets, audit trails
📱
Electronics Assembly
Guided assembly, defect capture, work instructions
🍪
FMCG & Packaging
Line speed monitoring, waste tracking, OEE reports
🔩
Metal Fabrication
Energy monitoring, machine uptime, production logs

Deployment Options

☁️ Cloud (SaaS)
Get started in minutes. Hosted on secure Indian cloud infrastructure. Auto-updates, zero maintenance.
🏢 On-Premise
Deploy on your own servers within your factory network. Full data sovereignty, no external dependencies.
Plans & Pricing

Simple, Transparent Pricing

Starter
₹9,999/month
  • Up to 25 machines
  • 3 FactoryOS modules
  • Basic OEE dashboard
  • Email support
  • 14-day free trial
Most Popular
Growth
₹24,999/month
  • Up to 150 machines
  • 8 FactoryOS modules
  • Real-time alerts
  • WhatsApp notifications
  • Priority support
  • 30-day free trial
Full Platform
Enterprise
Custom
  • Unlimited machines
  • All 13 modules
  • On-premise option
  • Dedicated success manager
  • 4-hour SLA support
  • Custom integrations

All plans include: free onboarding, data migration support, and 99.9% uptime SLA.

Z
Zipybills

Ready to Digitise Your Factory?

Start your free 14-day trial or book a personalised demo. Our team will onboard your first factory in under 5 minutes.

🌐
Website
factoryos.zipybills.com
📧
Email
contact@factoryos.in
📞
Phone / WhatsApp
+91 87919 92976
🇮🇳
Location
India
© 2025 Zipybills. All rights reserved. FactoryOS is a registered product of Zipybills.